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FPSS 7800
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產品詳情






FPSS7800 Power Service System

Operating Instructions

Version Update Information


Date
Version
Change Contents
2018-10-08
V1.0
Publishing content
2018-10-20
V1.1
Detail modification




























Symbol description


Symbol
Description
 Attention
This icon indicates a hint or reminder.
 Caution
This icon indicates that wrong operation may damage the device.
 Warning
The icon indicates that wrong operation may lead to significant property damage, serious personal injury and even death.





I. System Overview

1.1 Intelligent Terminal

FPSS 7800 series intelligent terminal is suitable for standalone mode, commercial power AMF mode, paralleling and grid connection of generator unit (including: constant power mode, peak clipping mode, island mode, etc.), which can serve the functions of the automatic start and stop of the unit, data measurement, paralleling and grid connection of generator unit, alarm protection and special cloud services (including: cloud control, fault diagnosis, one-key testing, one-key maintenance, etc.), meeting different application requirements.

There are electronic regulator system, intelligent charger, electronic fuel injection ECU interface, buzzer, emergency stop and key switch and so on in the intelligent terminal. It is equipped with car generator unit harness, electronic sensors, embedded installation seal ring and machine-borne installation shock absorber. Each intelligent terminal is demarcated according to the required parameters of customers when leaving the factory. It is a truly personalized custom product.

 Note: The above configurations and functions are selected according to different product requirements.










1.2 Cloud services

Cloud services include:

(i) Service management APP (shown in figure 1-1). This APP improves the service system of OEM enterprise in the OEM manufacturer's service assignment management, service quality monitoring, service remote assistance diagnosis and aftermarket equipment management. The main users of the APP are OEM service assignment managers and on-site service engineers.

Figure 1-1 Service management APP interface

(ii) Service engineer APP (shown in figure 1-2). The main APP user is an engineer from the OEM service team. Through this product, service engineers can quickly have access to the customers' repair claiming information. OEM service management can also enhance the management of the service process through this APP to improve the efficiency and quality of the service.

Figure 1-2 Service engineer APP interface

(iii) User APP (shown in figure 1-3). This APP cultivates customer stickiness in equipment monitoring and assisting users in setting up equipment account, maintenance management, maintenance and repair claiming. It maintains the connection of terminal user and the OEM manufacturer to enable OEM enterprise to grasp customers' equipment information, repair claiming information so as to obtain preferential service rights through the preferential information rights.

Figure 1-3 User APP interface

Fortrust provides the industry with a free FPSS cloud whose datas are stored at the server terminal of Fortrust. For customers interested in creating a private cloud, we can customize a full suite of solutions for them, including: building private cloud servers, developing related APP by customization, meeting customers' needs for order management, service management, customer data security and other multiple needs. We will provide private cloud customers with a professional service team for the entire follow-up guidance so that private cloud customers can enjoy a truly high-end private cloud service experience.

 Note: the above-mentioned APP can be downloaded and installed according to the download link provided by the http://www.fortrustyun.com or scan the QR code below.

                         

Service management APP           Service engineer APP             User APP

II. Function Introduction

2.1 Panel Layout


2.2 Key Definition:


Start

In manual mode, press this key to start the stopped unit.


Stop

In manual / automatic mode, press this key to stop the operating unit.

Press this key for more than 3 seconds to test if the panel light is working (test light).


Automatic mode

Press this key to put the controller in automatic mode.


Manual

Press this key to put the controller in manual mode.


Mute mode

Press this key to mute the voice.


Reset

Press this key to reset.


Close

In manual mode, press this key to control the close of power generation.


Open

In manual mode, press this key to control the open of power generation.


Power generation close / open

Press this key to control the close and open of power generation in the manual mode.

Note: This key is only available in AMF mode


Commercial power close / open

Press this key to control the close and open of commercial power in manual mode.

Note: This key is only available in AMF mode


Page up/ increase

1. Page up;

2. Move up the cursor and increase the number in the place of cursor in setting.


Page down/decrease

1. Page down;

2. Move down the cursor and reduces the number in the place of cursor in setting.


Page left

1. Page left;

2. Move the cursor to the left in setting.


Page right

1. Page right;

2. Move the cursor to the right in setting.


Enter

1. Select the left and right display area;

2. Press this key for more than 3 seconds to enter the parameters configuration menu;

3. Confirm the setting information in setting.


Dedicated button area

Cloud service

Press this key to enter the Cloud services.


Emergency start

In the event of failure of the unit controller, press this key to perform the emergency start operation of the engine (not allowed to press this key in the running state).


One-key maintenance

Press this key for repair claiming to the OEM service provider.


Override

Press this key to shield other alarm stop signals of engine other than overspeed protection.


 Caution: Do not use " " during normal start and operation of the engine. It is used only as the start output control at emergency start.

 Warning: non-professional personnel must not operate the generator unit.

2.3 Introduction of the Back Structure:


2.4 Functions of FPSS Intelligent Terminal

2. 4. 1 Commercial Power-related:


Monitoring available
Setting available (action threshold)

Three-phase commercial power voltage

Single-phase commercial power current or commercial power leakage current

Commercial power frequency

Commercial power phase

Power

Power factor

Commercial power unbalanced voltage

Close and open state

Commercial power voltage anomaly alarm

Commercial power current overload alarm

Commercial power frequency anomaly alarm

Commercial power phase anomaly alarm

Commercial power power anomaly alarm

Rate of change of frequency anomaly alarm

Commercial power leakage current fault

Commercial power power-fail alarm

Commercial power unbalanced voltage alarm


2.4. 2 Generator-related


Monitoring available
Setting available (action threshold)

Three-phase generation voltage

Three-phase generation current

Generation frequency

Generation phase

Three-phase generation power active power, reactive power, apparent

Three-phase power factor

Generation zero sequence current

Generation unbalanced current

Harmonic component of high-order generation

Total voltage harmonic content

Operation status of the generator

Close and open state

Generation phase anomaly alarm and stop

Generation current overload alarm and stop

Generation short circuit alarm and stop

Generation current unbalance alarm and stop

Generation over-power alarm and stop

Generation power factor anomaly alarm and stop

Generation magnetic flux leakage alarm and stop

GCB close anomaly alarm and stop


2.4. 3 Engine-related


Monitoring available
Setting available

Speed

Water temperature

Oil pressure

Engine oil temperature

Fuel level

Tank liquid level

Air-filter state

Charging generator

2 way battery voltage

Charging current

Start state

Operation state

Electronic fuel injection CAN communication

Start output

Preheating output

Cooling fan output

Oil supply output

High and low speed output

Power-on stop   output

Speed alarm threshold

Sensor fault action

Charger fault action

Timing start / stop action

Inter-unit communication

Synchronous action

Reverse power protection action

Close and open action

Start time

Preheating time

Cooling fan output condition

Power-on / power-off stop time


2.4. 4 Cloud Service-related


Achievable

Monitor unit operation state

Remote locking machine

Establish equipment account

Maintain and manage database

One-key maintenance function

Service assignment function

Service monitoring function

Remote diagnosis function

Aftermarket business expansion function

OEM custom push notifications function



2.4.5 Comprehension


Monitoring available
Setting available

Key state

Light state

RS485 communication

Parallel machine GOV output

Parallel machine AVR output

Parallel machine/ grid connection control

Total electric energy

Total number of start

Cumulative operating time

Historical state data

Historical remained data

Operating mode statistical matrix

AMF chooses grid connection / non-grid connection

GOV output center voltage / voltage regulation range

AVR central point voltage/ voltage regulation range




Reference criteria:

GBT 2820.1 Alternating current generator unit driven by reciprocating internal combustion engine-Part 1: purpose, quotas and performance

GBT 2820.1 Alternating current generator unit driven by reciprocating internal combustion engine-Part 4: control device and switch device

GBT 2820.1 Alternating current generator unit driven by reciprocating internal combustion engine-Part 5: generator unit

GBT 2820.1 Alternating current generator unit driven by reciprocating internal combustion engine-Part 6: standard of test methods

GBT 2820.1 Alternating current generator unit driven by reciprocating internal combustion engine-Part 12: emergency power supply to safety devices

III. Parameters Setting

3.1 Factory Parameters Setting

    The parameters of FPSS7800 system have been calibrated according to the Product Availability State Agreement when the system leaves the factor and the specific calibrated data are put forward by the customer when purchasing the product. All parameters of the system can also be calibrated by PC software. It also supports remote data calibration.

Figure 3-1 Custom Parameters Import

Figure 3-2 Calibration Software Interface

3.2 Remote Parameters Setting

    The FPSS7800 power service system provides remote parameters calibration services based on customer needs. After selecting a “remote debugging service application” next to the intelligent terminal, a strictly authorized service engineer can use cloud servers to calibrate the parameters of intelligent terminal that require services to help customers complete data changes and to meet customer requirements.

 Note: Remote parameters debugging requires Yunmao in normal connectivity and intelligent terminal to allow remote debugging.


Figure 3-3 Remote Debugging Interface

3.3 Local Parameters Setting

    FPSS7800 intelligent terminal can also support local parameters setting (our company advocates customization for customers, all parameters are calibrated before the product leaves the factory, we do not recommend that customers modify the parameters themselves). The specific step is to enter the parameters setting menu after entering the password (the password can be changed) at the intelligent terminal. In the setting menu, we can set and save the commonly used parameters (e.g. power, number of teeth, warming time, heat dissipation time, etc.).


IV. Structure and Size

    The FPSS 7800 series intelligent terminal supports two different installation modes, one is machine borne and the other is embedded, in order to deal with different application scenarios.

4.1 General Sizes

4.2 Recommended Openings for Machine-mounted Installation Backplane

4.3 Recommended Openings for Embedded Installations:


V. Product Ordering Information


5.1 Product Availability State



This page is filled with an PDF document.

















5.2 Engine harness sketch


5.3 Generator harness sketch

5.4 Remote harness sketch


Figures of Cloud Services Functions

Figure 1. Web Page Operation Push Notifications

Figure 2. Start Curve Record

Figure 3. Alarm Curve Record
























Shanghai Fortrust Power Electric Co., Ltd.

 Address: Room 803, Building A, Senlan Meilun Building, 555 Lansong Road,

Pudong New District, Shanghai

Tel: 021-68065446

Postcode: 200127           E-mail: sales @fortrust.cn


Factory Address: 49 Mingzhu Road, High-Tech Industrial Development Zone, Qidong, Nantong, Jiangsu Province

Sales Hotline: 0513-83833616-816 (ext.)

Technical Support: 0513-83833616-802 (ext.)

Fax: 0513-83833619   

Postcode: 226236     


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